Nial95/5 Thermal Spray Wire Equivalent to Tafa75b Pmet885 Metco8400 Nickel Aluminum Alloy

• Customization: Available
• Application: Aviation, Electronics, Industrial, Medical, Chemical
• Standard: JIS, GB, DIN, BS, ASTM, AISI
• Model NO.: NiAl95/5
• Purity: 38%
• Alloy: Alloy
• Powder: Not Powder
• Product Name: Nickel Base Alloy Incoloy Wire
• Sample: Avaliable
• Material: 800 800h 800ht 825 925
• Certificate: ISO
• Delivery Time: 15-20 Days
• Transport Package: Wooden Box
• Specification: customized
• Trademark: victory
• Origin: China

Product Description

Product Description

 Thermal Spray Wire

Thermal spray wire is specialized metal/alloy feedstock designed for arc spraying, flame spraying and plasma spraying systems, widely adopted for surface strengthening, anti-corrosion and dimension restoration of industrial parts. Standard diameters cover 1.2mm, 1.6mm and 2.0mm, tightly wound on plastic spools for stable automatic wire feeding without blockage during continuous productionKanthal®.

When fed into spray guns, the wire is melted instantly by electric arc or high-temperature flame. Compressed air atomizes molten metal droplets and accelerates them to strike the workpiece surface, forming dense layered protective coatings. The substrate temperature stays below 150ºC during spraying, so the base metal will not deform or suffer internal metallurgical changes.

We supply three mainstream series to match diverse working conditions. Zinc & aluminum wires deliver sacrificial anti-corrosion coatings for bridges, offshore platforms and steel pipelines. Nickel-based wires like Ni95Al5, Cr20Ni80 and Hastelloy series excel in high-temperature oxidation resistance and chemical corrosion resistance, serving as bonding undercoats or functional layers for aerospace turbine parts, boiler tubes and chemical valves. Iron-based stainless steel and cermet composite wires create high-hardness wear-resistant coatings for mining machinery, pump impellers and printing rollers to extend service life sharply.

All products comply with ASTM and ISO standards, with strict control over chemical purity and surface smoothness. Compared with thermal spray powder, wire features higher material utilization, faster deposition rate and lower operation cost. It has become an essential consumable for surface treatment across aerospace, marine engineering, energy, machinery and automobile industries.

Product Parameters

Grade		inconel625	Ni95Al5	45CT	HC-276	SS420
Chemical Composition (%)	C	≤0.05	≤0.02	0.06-0.1	≤0.05	≤0.03
	Mn	≤0.4	≤0.2	≤1.5	≤1	≤1
	Fe	rest	rest	rest	rest	rest
	P	--	--	--	≤0.02	≤0.03
	S	≤0.01	≤0.01	≤0.015	≤0.03	≤0.03
	Si	≤0.15	≤0.2	≤1	≤0.5	≤0.5
	Cu	≤0.75	≤0.75	≤0.75	1.5-3	1.5-3
	Ni	30-35	30-35	30-35	38-46	42-46
	Al	0.15-0.6	0.15-0.6	0.15-0.6	0.2-1	0.15-0.5
	Ti	0.15-0.6	0.15-0.6	0.15-0.6	0.6-1.2	1.9-2.4
	Cr	19-23	≤0.2	19-23	19.5-23.5	19.5-23.5
	Mo	--	--	--	2.5-3.5	2.5-3.5

 

Product Process

1. Raw material preparation: Firstly, the raw materials for Incoloy alloy, including powders or chunks of alloying elements, need to be prepared. These materials usually consist of alloys of metals such as nickel, iron, chromium, etc.
2. Alloy Melting: The pre-weighed raw materials are placed into a furnace for high-temperature melting. Under controlled conditions of alloy composition and melting temperature, the various alloying elements are thoroughly mixed to form a homogeneous melt.
3. Continuous Casting or Forging: The molten Incoloy alloy is poured into continuous casting machines or forging equipment to form billets or long bars, preparing them for subsequent drawing processes.
4. Heat Treatment: The billets or bars of Incoloy alloy are subjected to heat treatment to relieve residual stresses and adjust the microstructure, improving the mechanical properties and corrosion resistance of the wire material.
5. Drawing: The heat-treated Incoloy billets or bars are drawn through a series of drawing machines to gradually reduce their diameter, forming wires of the desired diameter. Control of drawing speed and temperature ensures dimensional accuracy and surface quality of the wire.
6. Surface Treatment: Surface treatment of the drawn Incoloy wires includes processes such as acid pickling, polishing, etc., to improve surface finish and corrosion resistance.
7. Testing and Packaging: The final Incoloy wires undergo quality testing, including chemical composition analysis, dimensional inspection, surface quality checks, etc. They are then packaged for transportation and storage.

Application

1. Chemical Industry: Used in the manufacturing of chemical equipment and vessels such as reactors, heat exchangers, evaporators, etc., to maintain stability in corrosive and high-temperature environments.

2. Aerospace: Widely applied in high-temperature components of aerospace engines, gas turbines, etc., capable of withstanding extreme temperatures and corrosive environments.

3. Energy Sector: Utilized in the manufacturing of components for nuclear power plants, thermal power plants, as well as pipelines and equipment for petroleum and natural gas extraction.

4. Marine Engineering: Employed in the fabrication of equipment for seawater desalination, offshore platform structures, etc., exhibiting excellent performance in seawater corrosion and high-pressure environments.

5. Automotive Manufacturing: Used in high-temperature components of automotive exhaust systems, turbochargers, etc., enhancing durability and reliability.

6. Medical Instruments: Utilized in the manufacturing of high-temperature sterilization equipment, medical instrument components, ensuring stability under stringent sterilization conditions.

7. Electronics Industry: Applied in the manufacturing of electric furnace heating elements, electronic vacuum equipment, etc., providing reliable operation in high-temperature and corrosive atmospheres.

8. Chemical Processing: Used in chemical reactors, distillation columns, etc., offering reliable corrosion resistance.

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