| Customization: | Available |
|---|---|
| Application: | Aviation, Electronics, Industrial, Medical, Chemical |
| Standard: | JIS, GB, DIN, BS, ASTM, AISI |
|
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Incoloy Wire
Incoloy alloys are a class of nickel-iron based alloys known for their excellent corrosion resistance and high-temperature strength. Typically composed of elements such as chromium, iron, and nickel, with small amounts of molybdenum, copper, titanium, and aluminum, Incoloy alloys find applications in various industries. Here is an overview of some key Incoloy alloy products:
Incoloy Pipes: Incoloy pipes are known for their excellent corrosion resistance and high-temperature strength, commonly used in piping systems for chemical, petroleum, and power industries, including applications in chemical equipment, heat exchangers, and steam generators.
Incoloy Sheets and Strips: Incoloy sheets and strips are utilized in the manufacturing of structural components and parts for chemical equipment, aerospace engine components, nuclear power equipment, and marine engineering.
Incoloy Bars and Wires: Incoloy bars and wires offer excellent machinability and corrosion resistance, often used in the production of various mechanical components such as valves, pump bodies, bearings, and bolts.
Incoloy Welding Materials: Incoloy welding materials are employed for welding Incoloy alloys to other metals, ensuring corrosion resistance and high-temperature performance at the joints.
Incoloy Pipe Fittings and Flanges: Incoloy pipe fittings and flanges are used for connecting and supporting piping systems, ensuring good sealing and stability.
In summary, Incoloy alloy products find wide applications in industries such as chemical, petroleum, aerospace, nuclear energy, and marine engineering.
|
Grade
|
800
|
800H
|
800HT
|
825
|
925 | |
|
Chemical
Composition
(%)
|
C
|
≤0.1 | 0.05-0.1 | 0.06-0.1 | ≤0.05 | ≤0.03 |
| Mn | ≤1.5 | ≤1.5 | ≤1.5 | ≤1 | ≤1 | |
| Fe | rest | rest | rest | rest | rest | |
|
P
|
-- | -- | -- | ≤0.02 | ≤0.03 | |
|
S
|
≤0.015 | ≤0.015 | ≤0.015 | ≤0.03 | ≤0.03 | |
|
Si
|
≤1 | ≤1 | ≤1 | ≤0.5 | ≤0.5 | |
|
Cu
|
≤0.75 | ≤0.75 | ≤0.75 | 1.5-3 | 1.5-3 | |
|
Ni
|
30-35 | 30-35 | 30-35 | 38-46 | 42-46 | |
|
Al
|
0.15-0.6 | 0.15-0.6 | 0.15-0.6 | 0.2-1 | 0.15-0.5 | |
|
Ti
|
0.15-0.6 | 0.15-0.6 | 0.15-0.6 | 0.6-1.2 | 1.9-2.4 | |
| Cr | 19-23 | 19-23 | 19-23 | 19.5-23.5 | 19.5-23.5 | |
| Mo | -- | -- | -- | 2.5-3.5 | 2.5-3.5 | |
1. Raw material preparation: Firstly, the raw materials for Incoloy alloy, including powders or chunks of alloying elements, need to be prepared. These materials usually consist of alloys of metals such as nickel, iron, chromium, etc.
2. Alloy Melting: The pre-weighed raw materials are placed into a furnace for high-temperature melting. Under controlled conditions of alloy composition and melting temperature, the various alloying elements are thoroughly mixed to form a homogeneous melt.
3. Continuous Casting or Forging: The molten Incoloy alloy is poured into continuous casting machines or forging equipment to form billets or long bars, preparing them for subsequent drawing processes.
4. Heat Treatment: The billets or bars of Incoloy alloy are subjected to heat treatment to relieve residual stresses and adjust the microstructure, improving the mechanical properties and corrosion resistance of the wire material.
5. Drawing: The heat-treated Incoloy billets or bars are drawn through a series of drawing machines to gradually reduce their diameter, forming wires of the desired diameter. Control of drawing speed and temperature ensures dimensional accuracy and surface quality of the wire.
6. Surface Treatment: Surface treatment of the drawn Incoloy wires includes processes such as acid pickling, polishing, etc., to improve surface finish and corrosion resistance.
7. Testing and Packaging: The final Incoloy wires undergo quality testing, including chemical composition analysis, dimensional inspection, surface quality checks, etc. They are then packaged for transportation and storage.
1. Chemical Industry: Used in the manufacturing of chemical equipment and vessels such as reactors, heat exchangers, evaporators, etc., to maintain stability in corrosive and high-temperature environments.
2. Aerospace: Widely applied in high-temperature components of aerospace engines, gas turbines, etc., capable of withstanding extreme temperatures and corrosive environments.
3. Energy Sector: Utilized in the manufacturing of components for nuclear power plants, thermal power plants, as well as pipelines and equipment for petroleum and natural gas extraction.
4. Marine Engineering: Employed in the fabrication of equipment for seawater desalination, offshore platform structures, etc., exhibiting excellent performance in seawater corrosion and high-pressure environments.
5. Automotive Manufacturing: Used in high-temperature components of automotive exhaust systems, turbochargers, etc., enhancing durability and reliability.
6. Medical Instruments: Utilized in the manufacturing of high-temperature sterilization equipment, medical instrument components, ensuring stability under stringent sterilization conditions.
7. Electronics Industry: Applied in the manufacturing of electric furnace heating elements, electronic vacuum equipment, etc., providing reliable operation in high-temperature and corrosive atmospheres.
8. Chemical Processing: Used in chemical reactors, distillation columns, etc., offering reliable corrosion resistance.
1. How can I contact with your company?
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telephone.
2. What is your working time?
Monday-Saturday : 7:30AM-17:00PM (Beijing time, GMT+08.00)
We have public holiday during May.1-3, Oct.1-7 and Chinese New Year holiday . Pls email us during our holiday if u have any question.
3. Do you provide free samples?
Yes, we can provide a free sample for testing, buyer should bear all the shipping costs.
4. What is your payment terms?
T/T,L/C,D/A,D/P,Western Union,MoneyGram,Paypal
5. What is the lead time?
Usually sample lead time is 7 days after payment has been confirmed.
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